In the manufacture of custom magnetics we employ the following processes:
In-House Processes
- product engineering
- manufacturing engineering including tooling design and CNC programming
- fabrication
- CNC core steel cutting
- CNC winding
- MIG welding Steel to Steel and Steel to Stainless
- MIG welding of Aluminum conductors and bus bar
- brazing of copper conductors
- solder tinning of electrical contact surfaces
- assembly
- production and design testing
- epoxy impregnation and encapsulation using dip, vacuum and VPI
- water proofing and water testing
- oven processes for drying and curing
- wiring and wire terminating
- packaging
Out-Sourced Processes
- volume fabrication
- custom powder-coated enclosure fabrication
- design testing at higher voltages and currents